EV Battery & High Voltage — zones, quarantine and thermal indicators
Module lines, pack assembly, test labs, recycling and service workshops all carry high-voltage and thermal exposure. Fogsphere detects zone breaches, PPE gaps and early visual indicators, and logs each with context.
Safety
Protect people where robots, presses, hot work and pedestrians share the same floor.
Security
Hold the perimeter, the gatehouse, the compounds and every restricted zone.
Operational Intelligence
Read line status, cycle time, bottlenecks and throughput from cameras already in place.
How Fogsphere sees a battery plant
A live operations layer on top of the cameras already covering your HV zones, module lines and quarantine areas.
Key use cases
Real-world applications for safer high-voltage zones and battery lines.
HV-zone intrusion
Electrical PPE
Smoke and thermal anomalies
Battery-area intrusion
Unusual movement around packs
Camera assurance
Cell and pack flow
Quarantine management
Congestion and staging
Nobody in an HV zone without the right authorisation and PPE
HV-zone intrusion
HV-zone intrusion detection across EV assembly, battery plants, dealerships and recycling operations.
Electrical PPE
Electrical PPE detection — arc-rated clothing, insulating gloves, face protection — checked at the zone boundary.
Isolation and restricted access
Restricted access during isolation procedures, with visual evidence attached to the isolation window.
Permit and procedure evidence
Task-level evidence showing who was present, for how long, and what protective equipment was in use.
Early visual indicators around suspect packs
Smoke and fire anomalies
Smoke and fire anomaly detection around battery plants, EV service, recycling and logistics staging.
Quarantine-zone occupancy
Battery quarantine-zone occupancy, dwell time and unauthorised access to a suspect battery area.
Emergency route clearance
Blocked emergency routes around battery storage and charging areas, flagged as they are obstructed.
Pack handling zones
Battery-pack handling zone monitoring, abnormal movement and pack dwell outside the designated area.
Module and pack line visibility
Cell and pack flow
Cell and pack flow through module and pack assembly, with station occupancy and abnormal congestion.
Quarantine management
Quarantine-area occupancy and dwell time, so held stock is visible rather than discovered at stock take.
Rule compliance in flow
PPE and HV-zone rule compliance reported alongside the throughput number for the same line and shift.
Congestion and staging
Abnormal congestion, blocked staging and material shortage signals across the battery line.
High-value components, before and after assembly
Battery-area intrusion
Battery-area intrusion, quarantine-zone breach and after-hours access to vehicles or components.
Unusual movement
Unusual battery movement, module removal outside plan and abnormal handling in storage and recycling areas.
Camera assurance
Camera obstruction, view shift and dead-zone detection across battery storage, charging and test areas.
Insider indicators
Out-of-hours presence, route anomalies and access-log to video mismatch around high-value battery assets.
Application clusters behind this focus area
Ready to see every HV zone and quarantine area in one place?
Across the automotive estate
Explore our automotive focus areas.
Robot cells, press lines, welding, conveyors, line-side pedestrians and takt-time deviation.
Paint Shop & Chemical Handling
Booth access, respirator use, solvent and sealant handling, hot work and booth throughput.
HV zones, module and pack lines, quarantine areas, thermal-runaway indicators and battery flow.
Forklifts, tuggers, AGVs, inbound docks, finished-vehicle compounds and gate security.
Workshop bays, vehicle lifts, tyre bays, customer separation, forecourt security and bay utilisation.