What a chemical plant looks like to Fogsphere
Video slot — awaiting upload.
Chemical — Safety, Security and Operations Intelligence AI
Turn every camera and sensor across your process units, tank farms and loading bays into a safety, process-safety and operations co-pilot — edge-first, Seveso III and GDPR-ready.
Built for chemical compliance — Seveso III, OSHA PSM and ISO 45001
Seveso III & COMAH
Major-accident hazard control. Fogsphere logs exclusion-zone breaches, loss-of-containment indications, emergency-route obstruction and muster completion — the observable evidence Seveso III and COMAH inspectors ask for.
OSHA PSM & EPA RMP
29 CFR 1910.119 and 40 CFR Part 68. Visual confirmation of safe work practices, permit conditions, contractor controls and accidental-release response, timestamped per unit and per shift.
ISO 45001 & REACH
Occupational health and safety management plus chemical-management context. PPE compliance by zone, near-miss capture, drum and container storage condition and inventory-area activity feed a continual-improvement loop.
What deploying Fogsphere across a chemical plant delivers
Reference deployment across a chemical processing site, reported against ISO 45001 occupational health and safety and REACH chemical-management requirements.
Every zone, every PPE combination, every shift
Zone-specific PPE combinations — hard hats, glasses, face shields, chemical-resistant gloves, coveralls, hi-vis and safety footwear checked against what the area requires
Respirators, SCBA, hearing protection, chemical suits and life jackets verified before entry to a controlled area or permitted task
Unauthorised entry, red-zone violations and personnel inside process exclusion zones or temporary restricted areas
Excessive occupancy of high-risk areas, lone-worker detection and access outside working hours
Harness presence and lanyard attachment, guardrail compliance, unsafe ladder use and scaffold access
Workers close to unprotected edges, open floor penetrations, dropped-object exposure and fall detection
Confined-space entry and exit tracking, attendant presence, worker count and open manways
Personnel remaining inside a confined space beyond the permitted duration; rescue-team readiness
Behavioural safety — mobile-phone use, smoking or vaping, running, unsafe climbing and barrier bypassing
Unsafe manual handling, poor ergonomics, improper tool use and riding on equipment
Worker-down detection, prolonged immobility, abnormal posture and heat-stress indicators
Worker proximity to forklifts, trucks and AGVs; crane swing radius and personnel beneath suspended loads
Pinch points, crushing zones, rotating equipment, conveyor interaction and unexpected machine entry
Housekeeping — spills, wet floors, obstructed walkways, unsecured drums and blocked emergency showers, eyewash stations and escape routes
Perimeter, tank farms and control rooms — watched continuously
Perimeter intrusion, fence crossing and restricted-zone intrusion
Loitering, tailgating and after-hours activity across the site
Unauthorised vehicle entry, vehicle classification, licence-plate recognition, dwell and overstay, abandoned vehicles
Unattended objects and suspicious object placement
Unauthorised access to tank farms, control rooms, substations and chemical storage
Door left open, emergency-exit misuse and crowd or group formation
Camera tampering, obstruction and perimeter-object detection
Drone detection and waterside or boat intrusion where sensors support it
Sensor fusion — access control, CCTV, worker identity and credential, location and vehicle data correlated into one case
Unauthorised tanker connection and hose-connected vehicle movement
Drivers leaving designated safe zones and dangerous-goods parking violations
Every camera is a plant operations sensor
Personnel on site and by zone; contractor versus employee presence
Time spent by zone, restricted-area exposure time and lone-worker duration
Shift arrival and departure, area occupancy and crew utilisation
Queue and waiting time, work-order activity duration and maintenance response time
PPE compliance percentage by area and by contractor
Unsafe-behaviour rate, line-of-fire and restricted-zone violations, near-miss frequency
Housekeeping / 5S score by plant area and blocked emergency-equipment count
Safety events per 1,000 worker-hours, repeat violations, mean time to acknowledge and resolve
Truck arrival and departure with automatic gate processing; trucks per hour and gate processing time
Loading and unloading cycle time, bay utilisation, queue length and average truck dwell time
Forklift and AGV utilisation, vehicle speed and parking compliance
Trailer, container, pallet and material movement tracking
Muster completion time, percentage accounted for and missing-personnel count
Time from detection to intervention, abnormal-condition and leak-event frequency, area risk and zone anomaly scores
Five focus areas
The platform behind every detection
Edge+ AI Stack — runs on-prem at every site. CNN and VLM GPUs, MistIQ® physical AI workers, TPM® encryption, DeepStream engine and the Edge+ agent — all inside your perimeter.
Fogsphere Manager® Stack — fleet orchestration across all sites: Case Manager®, Insight Studio®, Person Manager®, Asset Manager® and Vision Agent®.
Core Services — vector DB engine, SQL DB engine, distributed storage controller and Kubernetes multi-node cluster, with central GPU pools — all in your datacentre or private cloud.
What the Fogsphere platform brings
Edge AI, GDPR-by-design, digital twins, real-time reports, asset management and more — all inside one platform, deployed on your perimeter.
Why chemical operators choose Fogsphere
Risk Mitigation — Continuous monitoring surfaces hazards as they appear, so major incidents are caught earlier and recur less often.
Regulatory Compliance — Objective, timestamped evidence against the HSE frameworks your auditors already use — reducing fines and legal exposure.
Workforce Morale & Retention — A site where hazards are logged and acted on consistently is a site people stay at.
Sustainability & CSR — Demonstrable commitment to staff wellbeing and environmental performance — evidenced, not asserted.
Insurance Premium Optimisation — An objective safety record gives underwriters something measurable to price against.
End-to-end GDPR-compliant — Edge-only processing, face blurring and configurable retention. Labour-union-proof, privacy-friendly monitoring.
Six application clusters that carry most of the load on a chemical site
PPE & Personal Compliance
Helmet, eyewear, chemical-resistant gloves, respirators and zone-specific PPE combinations.
Access Control & Restricted Zones
Who is authorised for this unit, this shift, this permit.
Emergency & Incident Response
Fire, smoke, worker-down, e-mustering and evacuation-route readiness.
Environmental & Sustainability
Spills, leaks, visible emissions, flare behaviour and containment condition.
Perimeter & Physical Security
Fence line, tank-farm approach, tailgating and camera-tamper detection.
Housekeeping & Hygiene
Spills, obstructions, blocked egress and drum-storage condition, scored by area.
Adjacent industry coverage
Oil & Gas
Refineries, process units and tank farms share the same containment, permit and hot-work exposure.
Manufacturing
Machine interaction, line-of-fire and housekeeping analytics transfer directly to process manufacturing floors.
Power Generation
Turbine halls, transformers and switchyards run the same electrical and thermal detection stack.