Worker & Machine Safety — washdown floors, guarded lines and clear exits
Food plants combine wet floors, fast conveyors, cold rooms and refrigerant systems. Fogsphere detects the hazards those conditions create and logs each one with the clip that shows it.
Safety
PPE, wet floors, manual handling and lone workers across the production floor.
Security
Machine-area intrusion, unsafe interaction and emergency-stop accessibility on running lines.
Operational Intelligence
Guarding state, intervention frequency and a machine safety compliance score over time.
How Fogsphere sees the production floor
A live safety layer on top of the cameras already covering your lines, walkways and plant rooms.
Key use cases
What Fogsphere detects across washdown floors, guarded lines and escape routes.
PPE by area and task
Wet floors, slips and trips
Lone workers and worker down
Fire and smoke
Gas and refrigerant leaks
Escape routes and exits
Guarding state
Maintenance and jam clearing
Machine safety compliance score
Where people get hurt on a food and beverage site
PPE by area and task
PPE compliance checked per area and task, including cold-store clothing, cut-resistant gloves and hearing protection in high-noise zones.
Wet floors, slips and trips
Washdown and sanitation create persistent slip exposure. Wet floors, standing water, spills and blocked walkways are flagged as they appear.
Manual handling and ergonomics
Unsafe lifting, excessive reach and bend, repetitive-motion risk and team-lift omission across packing and palletising.
Working at height
Ladder misuse, work at unprotected edges, platform access and harness use around silos, tanks and mezzanines.
Lone workers and worker down
Lone-worker presence in cold stores and plant rooms, SOS events and worker-down detection.
Forklift and pedestrian proximity
Forklift-pedestrian proximity, vehicle speed, wrong-way movement and restricted-area entry in the warehouse and yard.
Guards, pinch points and interventions on a running line
Guarding state
Missing machine guards, open guards and guard bypass on fillers, cappers, slicers, wrappers and palletisers.
Machine-area intrusion
Workers entering hazardous machine areas, personnel inside robotic cells and unexpected presence during automated operation.
Unsafe interaction
Hands approaching pinch points, unsafe conveyor interaction and reaching into running equipment.
Maintenance and jam clearing
Maintenance while equipment is active and unsafe intervention during jams — the two moments most line injuries cluster around.
Emergency-stop accessibility
Blocked machine access and obstructed emergency-stop devices, flagged against the layout you configured.
Machine safety compliance score
A per-line score that shows which assets generate repeat violations rather than which shift reported them.
Fire, refrigerant leaks and getting everyone accounted for
Fire and smoke
Fire and smoke detection across production, packaging, warehouse and plant rooms, correlated with door and occupancy state.
Gas and refrigerant leaks
Ammonia and refrigerant alerts from LoRaWAN sensors, correlated with worker location for refrigeration-heavy plants.
Escape routes and exits
Escape-route obstruction, emergency-exit monitoring and blocked fire doors, flagged as they occur rather than at the next walk-round.
E-mustering and headcount
Personnel headcount, worker location, muster-area occupancy, evacuation progress, missing-person detection and unauthorised re-entry.
Application clusters behind this focus area
Ready to see wet floors, open guards and blocked exits as they happen?
Across the food and beverage estate
Explore our food and beverage focus areas.
Hairnet, glove and handwash compliance, hygienic zoning, HACCP verification and sanitation evidence.
PPE, wet floors, machine guarding, pinch points, emergency egress and e-mustering.
Line status, micro-stoppages, changeover, cycle time and packaging defect trends.
Cold-room doors, product dwell outside refrigeration, forklift flow, docks and pallets.
Critical-area access, tamper indicators, perimeter, contractors and visitor accountability.