See it in action

What a distribution centre looks like to Fogsphere

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Industries / Logistics

Logistics — Safety, Security and Operations Intelligence AI

Turn every camera across your warehouses, yards, docks and gates into a safety, security and operations co-pilot — edge-first, ISO 45001, TAPA FSR and GDPR-ready.

Compliant by design

Built for logistics compliance — ISO 45001, OSHA 1910.178 and TAPA FSR

ISO 45001

Occupational health and safety management. Safety-event evidence, near-miss capture, PPE compliance and pedestrian/vehicle conflict analytics, tracked by site, by shift and by contractor.

OSHA 1910.178 & UK HSE HSG136

Powered industrial trucks and workplace transport. Forklift speeding, unsafe reversing, pedestrian-zone breach, wrong-way yard movement and loading-bay exclusion zones, with automatic near-miss evidence.

TAPA FSR & ISO 28000

Facility and supply-chain security. Perimeter intrusion, unauthorised access, trailer and container door opening, CCTV tamper detection and chain-of-custody evidence for audit.

Case study

What deploying Fogsphere across a logistics network delivers

35%
Reduction in on-site accidents
88%
Safety-protocol compliance in logistics operations (from 65%)
25%
Improvement in handling and storage efficiency
30%
Increase in early risk detection
20%
Improvement in safety-training effectiveness
15%
More frequent and thorough compliance audits
20%
Reduction in accident-related costs
10%
More efficient allocation of safety resources

Reference deployment across logistics hubs and distribution centres, reported against ISO 45001 occupational health and safety.

Personnel safety & occupational HSE

Vehicles, people and pallets sharing the same floor

Pedestrians in vehicle lanes and vehicles in pedestrian walkways

Forklift–person proximity and automatic near-miss detection

Blind-corner conflicts, crossing misuse and repeat-risk hotspots

Forklift speeding, unsafe reversing and unsafe turning

Load carried too high; person near a moving forklift

Forklift in restricted or pedestrian-only areas

Person in loading exclusion zones and unsafe dock-edge exposure

Dock door open with no trailer present; early truck departure and trailer-creep evidence

Yard speed, wrong-way movement and queue overflow

Unsafe lifting posture, repetitive bend and reach patterns, heavy items handled alone

Team-lift verification, excessive carry distance and pick/pack ergonomics heatmaps

Zone-based PPE — hi-vis, helmet, gloves and cold-store PPE

Spill, debris and fall detection on walkways; blocked aisles, exits, fire doors and emergency routes

Pallet overhang, leaning stacks and aisle obstruction

Person reaching into conveyors or entering AMR and robot zones

Cold-room door left open, prolonged cold exposure, battery-charging area access and smoke anomaly

Physical security & cargo integrity

Perimeter, trailers, docks and high-value goods

Fence-line intrusion, climbing, loitering and after-hours movement

ANPR and LPR, gate tailgating and unauthorised vehicles

Gate event video correlation and queue dwell

Trailer and container door-open detection with seal-check workflows

Trailer moved without authorisation and unusual dwell

Dock door opened outside schedule; person at a closed dock; loading activity outside planned slots

Restricted-zone breach, tailgating and door-left-open events

Badge-event and video mismatch; out-of-hours presence

Unusual dwell near high-value goods and pharma cages

Object-removal anomaly and concealment indicators

Parcel removed from conveyor and van-loading discrepancy

Pallet moved to unauthorised areas; returns cage monitoring and reverse-logistics risk

Escort compliance, contractor zone breach and access-route deviation

Unauthorised trailer coupling or departure

Camera obstruction, tamper and lighting outage; camera-coverage assurance

Gate or door events without WMS or badge correlation; auto-generated incident packages with clip, timestamp and context

Operational intelligence

Every camera is a yard and warehouse sensor

Truck turn time, gate queues and slot adherence

Lane utilisation, processing time and peak-period analytics

Trailer counts, yard heatmaps and wrong-zone parking

Dock occupied or empty and idle dock detection

Loading start and finish detection with pallet flow counts

Trailer dwell and turnaround by bay

Late dispatch risk and blocked departure lanes

People and MHE flow paths with congestion hotspots

Aisle utilisation and pick-path bottlenecks

Queue and dwell analytics with SLA breach alerts

Conveyor occupancy, jam detection and chute overflow

Station occupancy, idle time and WIP pile-up

Robot lane blockage and human-intervention frequency

Pallet dwell in ambient zones and door-open duration

Reefer trailer presence and cold-room door discipline

Returns queue, cage occupancy and exception pile-up

Timestamped dock, gate and dispatch KPI evidence

Truck idle time, congestion and wasted movements; live site status and blocked routes

Across the logistics estate

Four focus areas

Warehouse & DC Safety

PPE, manual handling, racking, automation zones, cold stores and fire routes.

Yard, Dock & Vehicle Movement

Forklift–pedestrian conflict, loading bays, dock doors, yard speed and gate queues.

Cargo & Facility Security

Perimeter, trailer and container doors, shrinkage, insider risk and evidence integrity.

Flow, SLA & Cold Chain

Dock performance, warehouse flow, sortation, returns, cold chain and SLA evidence.

Architecture

The platform behind every detection

Edge+ AI Stack — runs on-prem at every site. CNN and VLM GPUs, MistIQ® physical AI workers, TPM® encryption, DeepStream engine and the Edge+ agent — all inside your perimeter.

Fogsphere Manager® Stack — fleet orchestration across all sites: Case Manager®, Insight Studio®, Person Manager®, Asset Manager® and Vision Agent®.

Core Services — vector DB engine, SQL DB engine, distributed storage controller and Kubernetes multi-node cluster, with central GPU pools — all in your datacentre or private cloud.

Fogsphere Edge+ AI server, on-prem deployment unit

Edge+ AI

Fogsphere Manager server, datacentre orchestration unit

Manager

Fogsphere MistIQ server, physical AI compute unit

MistIQ®
A logistics case study at scale: 420 cameras · 4 distribution centres · 1,100 workers · 300 trucks per day · 22 NVIDIA GPUs across 6 servers · up to 12 use cases per camera · TAPA FSR-aligned with on-premise VLM fine-tuning.

What the Fogsphere platform brings

Edge AI, GDPR-by-design, digital twins, real-time reports, asset management and more — all inside one platform, deployed on your perimeter.

Fogsphere capabilities at a glance: edge AI, GDPR-by-design, digital twins, real-time reports, asset management and more

Why logistics operators choose Fogsphere

Risk Mitigation — Continuous monitoring surfaces hazards as they appear, so major incidents are caught earlier and recur less often.

Regulatory Compliance — Objective, timestamped evidence against the HSE frameworks your auditors already use — reducing fines and legal exposure.

Workforce Morale & Retention — A site where hazards are logged and acted on consistently is a site people stay at.

Sustainability & CSR — Demonstrable commitment to staff wellbeing and environmental performance — evidenced, not asserted.

Insurance Premium Optimisation — An objective safety record gives underwriters something measurable to price against.

End-to-end GDPR-compliant — Edge-only processing, face blurring and configurable retention. Labour-union-proof, privacy-friendly monitoring.

Applications you’ll use

Six application clusters that carry most of the load in a logistics hub

Vehicle & Traffic Movement

Forklifts, trucks, speed, routing and pedestrian-vehicle conflict.

View application →

PPE & Personal Compliance

Helmet, vest, gloves, eyewear, hearing and respiratory protection, checked per worker per zone.

View application →

Perimeter & Physical Security

Approach, intrusion, tailgating, theft and surveillance integrity.

View application →

Occupancy, Counting & Flow

Headcount, crowding, queues, dwell and movement patterns.

View application →

Asset, Material & Inventory

Where equipment and material is, and whether it is being used.

View application →

Housekeeping & Hygiene

Spills, obstructions, blocked egress and cleanliness by zone.

View application →

Adjacent industries

Adjacent industry coverage

Retail

Back-of-store stockrooms, returns handling and delivery bays run the same flow and shrinkage analytics.

Visit Retail industry →

Manufacturing

Intralogistics, staging areas and dock operations inside plants share the same forklift and pallet models.

Visit Manufacturing industry →

Transportation

Ports, airports and inland terminals run the same gate, yard and dock analytics one link further up the chain.

Visit Transportation industry →

Food & Beverage

Cold-storage DCs, reefer handling and time-out-of-temperature measurement share the same detection stack.

Visit Food & Beverage industry →

Ready to run safety, security and yard performance off the same cameras?